• Design fermentation plants, including culture labs and utility services, for a bevy of fermentation processes. (Antibiotics, vaccines, Vitamins, steroids, acids, biofertilizers, biopesticides, etc).
• Design large scale submerged fermenters with allied sterile/non-sterile equipment (Mycelial, actinomycete, yeast and bacterial fermentations).
• Prevention and control processes against existing and future contamination (Yeast, Phage, Bacterial, Cross contaminants).
• Design steam locking, aseptic transfer pipelines with sterile sections to avoid long term contamination.
• Design fermentation systems for laboratory, pilot plant, or commercial operations as per requirement (Fed batch, Repeated def batch, Continuous (chemostat) fermentation).
• Automatic aseptic feed dosing system design with feed flow measurement for fed batch fermentations.
• Air filtration systems.
• Plan and execute apt PCI (Process Control Instrumentation) systems for different fermentation parameters (Temperature, Aeration, Agitation, pH, DO, Level, Foam, Exhaust gas, etc).
• Designing in-situ or external Automatic Media Sterilization (Continuous Media Sterilizer).
• Troubleshoot fermentation processes (Laboratory – Commercial).
• Planned, stage wise, revamps of equipment with strategic removal of old equipment and introduction of new equipment.
• Periodic maintenance plan and supervision with minimal loss of productivity and downtime (total or partial shutdowns).

We provide,

• Provide NAP (Napro Assistance in Purchase) which includes
  • Vendor Identification
  • Equipment Specifications
  • Tender Enquiry
  • Tender Evaluation
• Equipment evaluation during fabrication or manufacture with strategic check points.
• Detailed supervision of plant and machinery erection and commissioning.
• Training modules of plant engineers, technicians, and operators in SPO (Sterile Process Operations)
• Timed completion of Turnkey projects of fermentation plants including
  • Process selection
  • Technology selection
  • Process development
  • Basic design and engineering
  • Plant set-up and commissioning
• Charting operating processes to improve productivity by focussing on interactions between technology and personnel.
• Proprietary Productivity Improvement Program for labs and pilot plants.
• Scaling up results to commercials scale with productivity norms demarking.